Juki DDL-8700 Error Codes: E003 to E924 (DDL-8100 Too)

Juki DDL-8700, DDL-8100 and MO-6800S overlock error codes explained: meaning, first fix and the spare part to check, from the official manuals.

Written by Aashu, owner of Stitch Partner. These DDL-8700 error codes come from years of fixing Juki machines, because we have been supplying Juki spares to tailors and garment units since 1989.

Short answer: On a Juki DDL-8700, E003 to E005 mean the synchronizer (needle position sensor) is not talking to the control box, E007 means the motor is overloaded or the machine is jammed, and E811 / E813 mean the power supply is too high or too low. Switch off, check the plugs named below, free the handwheel, and switch on again.
Juki DDL-8700 error codes E003 to E924 including DDL-8100
 

Jump to: डीडीएल-8700 | डीडीएल-8100 | Juki MO-6800S overlock | अक्सर पूछे जाने वाले प्रश्न

First, note the exact code on the panel. Then switch off and reseat the plug named in the table. After that, restart and test on scrap cloth. However, if the same DDL-8700 error code returns, stop restarting, because repeated faults can damage the box. Instead, check the motor cable and the supply voltage. Finally, replace a part only when the plug, cable and supply are fine.

Juki DDL-8700 error codes

CodeMeaningTry this firstPart to check
E000Data initialisation done (not a fault)Just restartNone
E003Synchronizer connector disconnectedReseat the synchronizer plug (CN33) and cordSynchronizer
E004 / E005Synchronizer lower / upper position sensor faultCheck its plug and wiringSynchronizer
E006Operation panel communication faultReseat panel cord (CN38); test another panelPanel, panel cable
E007Motor overloadLook for thread wrapped on the pulley, turn handwheel, check motor plugMotor, belt
E008Machine head connector faultCheck CN32 head cableHead cable
E343Bobbin thread sensor (AE) faultCheck the AE detection bar is back at its home position, check function setting No. 57, and check CN121 and CN123AE sensor unit
E730Encoder faultCheck the motor signal plug (CN30) and cordEncoder cable
E731Motor hole-sensor faultCheck the motor signal connector (CN30) and that the cord is not caught in the headMotor
E811OvervoltageCheck mains and the voltage selector on the boxStabiliser, control box
E813Low voltageCheck mains supply and the 110V/220V switch; check the fuse and the regenerative resistorStabiliser, fuse, resistor
E924Motor driver faultThe driver has failed, often after overvoltage: check the supply and the 110V/220V switch first, then replace the control boxControl box

First, the synchronizer codes (E003 to E005) usually point to plugs, so check those before anything else. Next, E007 normally means a jam. However, E811 and E813 are supply problems, so a stabiliser helps. Also, E924 often follows an overvoltage event.

Juki DDL-8100 and older control boxes

These single-digit codes follow the Juki DDL-8100B-7 series manual. Codes E1, E7, E15 and E17 stop the machine until you switch off and on again. E9, E11 and E12 only switch the motor to clutch mode.

CodeMeaningWhat to do
E1Power module failure (over-current or over-voltage)Power off and on; check the F1 fuse, the resistor and the power board
E2Low voltage at power-on, or wrong voltage connectedCheck mains and stabiliser; the machine shuts down until the supply is right
E3Panel (operation box) to CPU communication errorCheck the operation box and its cable, then the main board
E5Pedal sensor faultCheck that the pedal sensor connector is fully seated
E7Motor or synchronizer issueCheck the motor connector, the synchronizer signal, a locked machine or object stuck in the motor pulley, and whether the material is too thick
E8Back-tack timeout (manual back-tack held for 15 seconds)Check the positioning signal and the condition of the pulley
E9 / E12Synchronizer signal error, or power switched on without a synchronizer signalCheck the synchronizer plug. The motor still runs in clutch mode, but constant-stitch patterns and the trimmer or wiper are disabled
E11Automatic needle-up failed at power-onCheck the synchronizer. The motor still runs in clutch mode with patterns and trimmer disabled
E13Power module overheatedCheck the connection between the power module and the heat sink, and ventilation
E14Encoder signal errorCheck the encoder signal or replace the encoder
E15Over-current protection for the power modulePower off and on; inspect the power board in detail
E16 / E17Trimmer switch error / machine head switch errorCheck the trimmer switch is in the correct position; check whether the head is raised or the head switch is damaged

On older boxes, most codes are single digits. So E1 and E15 are power module faults, E13 is overheating, while E9 and E12 are synchronizer signal problems. Therefore, check the plugs first, and then the board.

Juki MO-6800S overlock error codes

Because these codes come from the MO-6800S manual, do not assume they apply to MO-6700 or MO-6900. Instead, check your own manual first. Shop Juki MO-6800 spare parts for the parts these faults usually need.

E01 means overvoltage (mains above about 317 to 325 V), while E02 means low voltage (below about 170 V). E03 is a panel to box communication fault, and E05 is a pedal signal fault. Also, E07 means the machine is locked, and it clears when the pulley is turned. E09 means the upper stop position was not found, and E14 is an encoder or hall sensor fault. Finally, E15 is hardware overcurrent, E19 is a capacitor connection fault, and E21 means the panel restarted.

Repair or replace: DDL-8700 error codes

First, most E003 to E005 and E730 faults are plugs or cables, which cost little. However, E811, E813 and E924 usually come from the supply, so fit a stabiliser before replacing the box. For parts numbers, use our Juki part books, or shop DDL-8100/8300/8500/8700 के स्पेयर पार्ट्स directly — motors, control boxes, synchronizers and stabilisers for the faults above. Newer DDL-9000C codes are in our Juki DDL-9000C guide. Official reference: Juki DDL-8700 manual.

To prevent these faults, first keep the machine clean and oiled. Also, use a stabiliser, because unstable mains voltage causes many codes. In addition, never pull on the plugs, since loose or damaged cables cause repeat errors. Moreover, switch off before you unplug anything. Therefore, a few minutes of care each week saves costly repairs. Finally, keep a note of every code and the date, so you can spot a pattern.

When to fix DDL-8700 error codes yourself

Besides that, always test after each fix. For example, run the machine slowly after you reseat a plug. Then, if the code returns, move to the next check. In short, change one thing at a time. Consequently, you will know what fixed it.

Furthermore, keep spare fuses and a spare cable on hand. Thus, a simple failure never stops your line for long. Hence, order common spares before you need them. Finally, ask us if you are unsure which part fits.

Additionally, write the code on a tag near the machine. Then, the next operator sees the history at once. Similarly, note the date of each repair.

Also, remember that a code is only a clue. For instance, an overcurrent code may come from a dry machine, not a bad box. Likewise, a sensor code may be just a dirty sensor. Therefore, clean and check first, and then replace parts. As a result, you save money and downtime. Otherwise, you may change a good part.

However, some faults need a technician. For example, a burnt smell or a blown fuse means you should stop at once. Similarly, repeated overcurrent codes point to a failed part. Because of this, do not open a live control box. Instead, send us the model number and code on WhatsApp. Then we can suggest the right part quickly.

अक्सर पूछे जाने वाले प्रश्न

What does E007 mean on Juki? The motor is overloaded. So look for thread wound round the pulley or a jammed hook before blaming the motor.

Is E000 an error? No, it only reports that data was initialised.

Why do I get E811? Because the mains voltage is above the machine’s rating. Therefore, check the voltage selector and use a stabiliser.

For background, see sewing machines on Wikipedia.

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About Stitch Partner: we deal in garment machinery and all spares: cloth cutting machines, steam irons, scissors and sewing machine parts. Our offline business has been serving tailors, boutiques and garment units since 1989, and we now deliver across India online.

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